In the Iron and Steel industry and in many Foundry applications, temperature readings show whether processes are operating within their proper ranges, whether a reheater is too cold or too hot, whether a stand needs adjusting, or how much cooling should be applied.

Each stage can be accurately monitored so the steel retains correct metallurgical properties as it travels through the process.

Every section of the steel manufacturing process can benefit from infrared thermometers and the customised applications developed by Fluke Process Instruments (formally Raytek and Ircon)

These benefits include:

  • Higher quality products
  • Increased productivity
  • Reduced energy costs
  • Enhanced worker safety
  • Reduced downtime
  • Easy data recording

Infrared sensors take temperature measurement one step further.

Fast and accurate analog and digital output allows temperature data to be integrated into control system and simultaneously output for remote temperature monitoring and analysis.

Smart sensors, with digital electronics and 2-way communications, can be configured remotely from the safety of the control room – especially important for metals with changing emissivities.

The result: increased functionality and greater control.

A wide range of optics covers an enormous variety of applications. This is supported by integrated through-the-lens sighting, plus either laser or video sighting for correct target location.

Infrared Thermometers are used worldwide and in South Africa in many Iron and Steel applications.

These applications include:

Continuous Casting

Accurate real-time temperature monitoring coupled with the ability to adjust water nozzles and water flow rates allow for proper cooling, which helps maintain metallurgical properties.

Fixed sensors, fiber optic sensors and line scanners are standard in this application.

Reheating

Reheating steel to a uniform temperature is critical so that deformation does not occur.

Uneven heating strains milling equipment and increases maintenance downtime.

Measuring inside of a reheater with a series of temperature measurement devices gives an operator the ability to check the reheater’s overall temperature and burner efficiency. Being able to correct the reheating process results in a more efficient use of fuel.

Once the slab or billet exits the reheat furnace, Ratio thermometers or line scanners (for wide slabs) transmit temperature data immediately to an operator or controller allowing milling operations to be adjusted to their correct settings.

Rolling Mills

The diversity in the types of hot rolling mills and the number of types of stands in a process vary according to the type of product being manufactured.

Scale breaker, rolling stands, down coiler and coil box, are just a few areas for the utilisation of infrared temperature measurement and scanning.

Cold Mills

Coiling is also often done at the end of the finishing stands after cooling, and the coiled steel is transported to cold mills in another area in the plant or shipped to other facilities.

Cold rolling makes a product thinner and smoother and is done while the steel is around 100°C or at room temperature. Sensors mounted between each finishing stand allow the operator to detect temperature changes that require any adjustments.

Rod/Wire Mills

In a typical rod and/or wire mill, billets are reheated and sent to a rolling mill to be reshaped as rods. From here the rods go through a series of intermediate stands that reduce the rods to different sizes.

Finishing stands reduce and smooth the rods into a product that can be further processed into hundreds of different products. Reheating a billet to a uniform temperature is critical to the entire process.

Uneven heating strains milling equipment and increases maintenance downtime.

Knowing the temperature of the product at each stand allows the operator to adjust the rollers accordingly.

When the product heads for the cooling area, cooling is rapid but carefully monitored to make sure the metallurgical properties are correct. If cooling is improperly controlled, the product would not meet specifications and could be downgraded or scrapped.

In some processes, the high speeds and vibrations of narrow rod or wire products make temperature measurement difficult. High-performance infrared ratio thermometers solve this problem.

Even when the target drifts in and out of the field-of-view or is partially obscured (dust, steam, obstacles), the Marathon sensor will still take accurate temperature measurements.

Other Processes

Infrared provides temperature measurement solutions for every step in the steel treatment and manufacturing process, from coke ovens and blast furnaces to annealing mills and coating mills.

Raytek and Ircon also have temperature measurement solutions for forging mills and heat-treating facilities.

Wherever temperature is a factor in production, from the raw material to the finished

goods, Raytek and Ircon are there to help.

 

Johan De Villiers
R & C Instrumentation
011 608 1551
info@randci.co.za
www.randci.co.za

Share this article