As Southern Africa’s mining sector continues to modernize and expand its global competitiveness, the demand for robust, low-maintenance, and accurate process measurement technology has never been greater.
From mineral processing plants in Zambia and Zimbabwe to dredging operations in the Indian Ocean, Berthold Technologies, together with its trusted South African partner Mecosa (Pty) Ltd, is helping mines achieve new levels of efficiency, safety, and sustainability through innovative, contactless measurement solutions.
Engineering Excellence for Harsh Mining Environments
With more than seven decades of engineering expertise, Berthold Technologies is a world leader in radiometric measurement systems.
Designed to perform reliably in the most demanding conditions, Berthold’s non-contact, non-intrusive technologies provide precise readings for level, density, bulk flow, and moisture measurements even in highly acidic, abrasive, or dusty environments.
Because they operate without direct contact with process media, Berthold’s instruments are maintenance-free, immune to corrosion or buildup, and can be easily retrofitted to existing installations saving valuable downtime and ensuring long-term operational stability.
Data That Drives Performance
Berthold’s advanced measuring systems deliver real-time process insight empowering mining operators to make faster, data-driven decisions that optimize throughput and product quality. Benefits include:
- Continuous, online monitoring for real-time process optimization
- Exceptional stability and accuracy, with minimal recalibration
- Improved plant safety and uptime, even under extreme pressure and temperature
- Reduced operational and maintenance costs through proven reliability
From potash production to mineral slurry transport, Berthold’s measurement systems help maximize output while conserving valuable resources.
Applications That Make a Difference
Berthold’s technology is trusted across multiple stages of mining and mineral processing:
- Slurries and suspensions: Clamp-on density measurement ensures efficient transport and extends pipeline lifespan.
- Conveyor systems: Radiometric belt weighers monitor mass flow continuously — unaffected by belt tension or vibration.
- Bulk solids: Neutron-based systems measure moisture content to optimize furnace and drying processes.
- Potash production: Radiometric analyzers precisely determine potassium content (K-40) for material purity control.
- Dredging applications: Non-contact sensors provide reliable density data in real time, reducing over-dredging and energy use.
- Autoclaves: Radiometric level monitoring offers safe, accurate performance under high temperature and pressure (SIL2/SIL3 certified).
- Thickeners: Continuous solids content measurement prevents blockages and ensures consistent product quality.
Global Innovation, Local Expertise
To serve the Southern African mining market, Berthold Technologies works with their longstanding partners Mecosa (Pty) Ltd, one of South Africa’s leading suppliers of industrial measuring and control instrumentation.
With offices in Johannesburg and a team of experienced engineers and service specialists, Mecosa ensures that Berthold’s advanced measurement solutions are readily available, fully supported, and locally serviced.
This partnership combines German precision engineering with local expertise and rapid technical support, offering mines across the Southern African region a dependable, long-term instrumentation partner.
Driving Sustainable Efficiency in Mining
In an industry defined by scale, complexity, and environmental responsibility, Berthold’s measurement technologies give mining operators what they value most: accurate data, continuous performance, and lasting reliability.
As the mining industry moves toward smarter, more sustainable operations, Berthold and Mecosa continue to support Southern African mines with innovative measurement solutions that enhance safety, efficiency, and profitability — one precise reading at a time.
Henning Springer
Mecosa (Pty) Ltd
Tel. +27 11 257 6100
measure@mecosa.co.za
www.mecosa.co.za
